Factory & Infrastructure | 20,000 sq ft Tirupur Print Plant
In Tirupur textiles since 2006 AEPC Manufacturer Exporter — RMRC 207828 GOTS Certified GST 33ABBFA6797L1Z1 20,000 sq ft facility, Tirupur
Tirupur · Single-Roof Plant

Factory
&Infrastructure

20,000 sq ft. Two print lines. Every process step in-house.MS JP7 reactive · Mimaki TS100 sublimation · Stenter · Ager · Roll fusing.

Our Tirupur facility runs both reactive and sublimation digital printing end-to-end under one roof — from fabric inspection through pre-treatment, print, ageing, washing, drying, fusing, QC, and despatch. No outsourced steps. 5,000 metres per day combined capacity across the two lines.

20,000sq ft
Facility Size

Single-roof Tirupur plant

5,000m/day
Combined Capacity

Across reactive + sublimation lines

2print lines
Reactive + Sublimation

MS JP7 + Mimaki TS100

Allin-house
No Outsourcing

Every process step under one roof

Inside our Tirupur plant

The factory, in plain terms.

Our 20,000 sq ft Tirupur facility houses two complete digital printing lines — reactive on natural fibres (MS JP7) and sublimation on polyester (Mimaki TS100) — plus all supporting process equipment under the same roof. Dedicated stenter for pre-treatment and drying. Dedicated ager for reactive print ageing. Roll fusing calender press up to 70 inches for sublimation transfer. Washing, drying, QC, packing, design studio — all in one building. No outsourced finishing, no inter-vendor handoffs, no surprises in the middle of a print run.

Print Lines

Two industrial digital printers.

Different fabrics, different dyes, different operators — one accountable production environment.

Line 01
🧵
MS JP7 — Reactive Print Line

Industrial digital reactive printer for cotton, silk, viscose, rayon, modal, and linen. Direct-to-fabric reactive print with covalent dye-fibre bonding. Used for apparel, home textile, devotional cotton, ceremonial fabric.

  • Process: Direct reactive printing on natural fibres
  • Width: Up to 70" / ~1800 mm
  • Resolution: Up to 1440 dpi
  • Daily Capacity: Per current schedule
  • Hand-Feel: Soft natural drape preserved
Line 02
🌈
Mimaki TS100 — Sublimation Line

Industrial sublimation printer for polyester and polyester-blend fabric. Print-to-paper followed by heat transfer through roll fusing. Used for sportswear, uniforms, banners, election fabric, event backdrops.

  • Process: Sublimation print on transfer paper
  • Width: Up to 70" / ~1800 mm
  • Resolution: Up to 1440 dpi
  • Daily Capacity: Up to 3,000 m/day scalable
  • Output: Bright, weather-resistant, no-peel
Supporting Process Equipment

Pre-treatment, ageing, fusing, finishing.

Print is one step. The full process needs dedicated equipment for pre-treatment, ageing, washing, drying, and fusing — every machine run by a specialist operator.

🔥
Dedicated Stenter

For reactive pre-treatment (sizing, padding) and post-wash drying. Dedicated to print line — not a separate pre-treatment machine, but a stenter set up specifically for the print line's requirements.

Pre-treat + Dry
♨️
Dedicated Ager

Standalone steaming unit for reactive print ageing — fixes the dye into the cotton/silk/viscose fibre after print. Separate dedicated machine, not a shared piece of equipment.

Reactive only
🔄
Roll Fusing Calender

Heat-transfer press for sublimation print onto polyester. Up to 70 inches wide. Handles both continuous fabric and pre-cut panel workflows. Also offered as standalone job work to other printers.

Sublimation only
💧
Washing & Drying

Industrial washing machines for reactive print after-wash (removes uncreated dye). Drying back on the dedicated stenter to reset fabric width and tension. Clean, even output.

Reactive only
🔍
Quality Control Area

Inspection table with calibrated lighting, colour-reference cards, sample-vs-bulk comparison station, defect-flag log. QC happens before pack — not at customer end.

All lines
🎨
In-House Design Studio

File preparation studio under the same roof — logo cleanup, panel layout, brand-colour matching, repeat-pattern setup. Files go directly to the print line without vendor handoffs.

Both lines
Plant Flow

From fabric intake to despatch.

Fabric enters at one end, leaves printed and packed at the other — passing through every process station in sequence.

01
Fabric Intake

Customer fabric received, weighed, batch-tagged, inspected for defects before pre-treatment.

02
Pre-Treatment

Reactive: sizing & padding on dedicated stenter. Sublimation: minimal prep, direct to print.

03
Print

Reactive on MS JP7 direct-to-fabric. Sublimation on Mimaki TS100 to transfer paper.

04
Ageing / Roll Fusing

Reactive: ageing on dedicated ager. Sublimation: roll fusing calender press transfers print into polyester.

05
Wash & Dry

Reactive only: washing removes uncreated dye, drying on stenter resets width and tension.

06
QC, Pack & Despatch

Inspection, defect flag, packing by quantity, GST invoicing, courier or customer collection.

Specialist operators per process — printer operator, stenter operator, ager operator, roll fusing operator, QC inspector. Same people, same machines, day after day. Consistency comes from focus.

Why Single-Roof Matters

No outsourcing. No handoffs. No surprises.

In Tirupur it's common for printers to outsource ageing, washing, or fusing to nearby vendors. We don't. Every step happens here — and that changes how accountability works.

🏠
01

End-to-end accountability

If something goes wrong in the print, ageing, fusing, or QC — we own it. No "ask the ageing vendor" or "the fusing partner sent it back wrong" excuses.

⏱️
02

Faster turnaround

No waiting for vendor pickups, vendor returns, vendor schedules. Process moves machine-to-machine in hours, not days.

🎯
03

Quality stays consistent

Same fabric handler from intake to QC. Same operator on each machine. Variations come from machine drift — not from third-party sloppy work.

📞
04

One number, one person, one decision

Customers reach the founder directly. Re-do calls, urgent reschedules, escalations — handled by the people running the floor, not a chain of account managers.

👁️
05

Visit anytime

Factory visits welcome by appointment. See the machines running, watch your fabric move through the line, meet the operators handling your work. No staged-tour theatre — just the floor as it runs.

📋
06

GST-compliant invoicing, AEPC-recognised firm

GST invoice raised against GSTIN 33ABBFA6797L1Z1. AEPC Manufacturer Exporter recognition (RMRC 207828) and GOTS certification on file.

Factory Visits

Visit the floor before you commit.

Customer factory visits are welcomed by appointment. See your fabric category running, meet the operators, walk the QC station, look at strike-off samples on the bench. Most regular customers visit at least once before bulk commitment.

📍 Address
1(2) Kottai Thottam, Kumaranandhapuram
Tirupur, Tamil Nadu 641602, India
🕐 Hours
Monday – Saturday · 9:00 AM – 7:00 PM IST
📞 Visit Booking
WhatsApp +91 79044 64988 with possible dates

Walk-ins discouraged due to ongoing production schedules. Booked visits ensure relevant operators are on the floor and machines are running your category.

FAQs

Factory & infrastructure — common questions.

20,000 square feet. The facility houses the reactive print line (MS JP7), the sublimation print line (Mimaki TS100), a dedicated stenter for pre-treatment and drying, a dedicated ager for reactive ageing, the roll fusing calender line, washing and quality control areas, and a design studio under the same roof.

MS JP7 industrial reactive digital printer for natural fibres (cotton, silk, viscose, rayon, modal, linen). Mimaki TS100 industrial sublimation printer for polyester. A dedicated stenter for pre-treatment and post-print drying. A dedicated ager for reactive print ageing. A roll fusing calender press up to 70 inches for sublimation transfer.

5,000 metres per day combined across both lines. Sublimation alone scales to 3,000 metres per day. Capacity confirmed per order based on fabric, design complexity, and current schedule.

Yes. Customer factory visits are welcomed by appointment. Send your visit request on WhatsApp with possible dates — we confirm slot and ensure relevant operators are on the floor during your visit. Walk-ins discouraged due to ongoing production schedules.

No. Every step — print, pre-treatment, ageing, washing, drying, roll fusing, QC, despatch — happens in the same Tirupur facility. No outsourced steps, no third-party finishing, no inter-vendor handoffs. End-to-end accountability under one roof.

Want to see the floor?
Book a factory visit.

Walk the line, meet the operators, see your category print. WhatsApp us with possible dates — we confirm the slot.